101 Basics of Welding Fittings

As we all know, there are four types of pipe fitting connections: socket weld, butt weld, threaded, and flanged. There are two types of steel pipe fittings that you can use for your pipeline projects: socket weld fittings and butt weld fittings.

 welding fittings

However, because they both appear to have their own set of advantages and disadvantages, you may be unsure which one is best for your specific needs. Because of this, we have taken on the task of creating a comparison between them. This way, you’ll understand the distinctions between socket weld and butt weld. You can find out more about welding fittings here.

 

What are socket weld pipe fittings?

 

A pipe attachment detail is a socket weld fittings. The pipe will be inserted into a recessed area of a pipe, fitting, valve, or flange in this case. Seal welds of the fillet type will be used to connect the pipes or valves to the other sections of the pipe. Socket weld fittings are a good option in some cases. This is because the advantages of high structural strength and leakage integrity are very important factors to consider when designing your pipeline project.

 

If you place an order for these fittings, you must specify the OD dimensions as well as the pressure requirements (or thickness schedule). Socket weld fittings pressure ratings are typically expressed in classes 3000, 6000, and 9000. Socket weld pipe fittings are commonly abbreviated as SW pipe fittings, so you’ll see terms like SW elbow, SW tee, SW couplings, and so on.

 

Usage of socket weld fittings

 welding fittings

Because these fittings are classified as high pressure, they could be used in a wide range of industrial processes.

  • Socket weld pipe fittings such as elbows, tees, and reducers can be used in pipelines to transport toxic, flammable, or expensive materials where there is no possibility of leakage.
  • Used in conjunction with ASME pipe and for changing dimensions. • Used in locations where pipe work is deemed permanent. Furthermore, they have been designed in a way that could provide good flow characteristics.
  • Manufactured in accordance with ASTM A234 standards and possibly ASME B16.11. This standard specifies dimensions, pressure-temperature ratings, marking, tolerances, and material requirements for carbon steel and forged carbon. Acceptable material forms include bars, forging, seamless tubes, and seamless pipe that meet the requirements of fittings, chemicals, mechanical properties, and practises.

 

Advantages and Disadvantages of Socket Weld

 welding fittings

Advantages

  • Beveling the pipe is required for weld preparation.
  • In most cases, temporary tack welding is not required for alignment. This is because the fitting principle would aid in ensuring proper alignment.
  • Construction costs have been discovered to be lower than butt-welded joints. Because of the elimination of specialised machines and the lack of precise fit-up requirements.

 

Disadvantages

  • The welder should ensure that the expansion gap between the socket shoulder and the pipe is 1.6mm. 
  •  Internal crevices and expansion gaps in socket weld systems promote corrosion. It is for this reason that they have been deemed unsuitable for radioactive or corrosive applications.

 

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